Production optimisation and AI implementation

Manufacturing operations and AI transformation advisory

Free introductory meeting

We start with the problem.
Not the technology.

Find the losses. Connect the data. Turn insight into better production.

Three services. One focus.

Better production.

From data and processes to machines and their reliability.

Focused on manufacturingFrom analysis to implementationSolutions shaped by real needs
Our services

Three services, one integrated approach

Each project starts with process analysis. It defines the scope of automation and modernisation and supports the investment case.

01 / Primary focus

AI & production optimisation

We measure production effectiveness, address losses with Lean methods and implement AI where it can deliver a measurable result.

  • OEE, bottleneck and loss analysis; Six Sigma
  • Lean: 5S, SMED, TPM and standardised work
  • AI: visual inspection, monitoring and predictive maintenance
  • AI and Lean training for managers and technical teams
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02

Industrial automation & robotics

We automate repetitive and demanding operations, connect machines into a shared system and provide real-time data for stable capacity and repeatable quality.

  • Industrial robot and cobot integration
  • PLC, HMI, SCADA and line controls
  • Industry 4.0: machines, real-time data, ERP and MES
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03

Modernisation & technical maintenance

We extend the working life of metalworking and production equipment with modern CNC controls and drives on sound mechanics, on-site service and planned maintenance.

  • Retrofit: control and drive upgrades
  • Technical and economic assessment: retrofit or new equipment
  • Service, preventive maintenance, agreements and spare parts
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How we work

Understand first.
Then implement.

01 / DIAGNOSIS

Understand the process

We work with your team to clarify the problem, constraints and available data.

02 / VALIDATION

Validate the approach

We define a measurable objective and test the solution within a focused, manageable scope.

03 / IMPLEMENTATION

Put it into practice

We plan integration, acceptance and ongoing maintenance from the outset.

Your starting point

What challenge
are you facing?

Choose the situation closest to yours. We will suggest a practical place to start.

Suggested starting point

Find where productivity is being lost.

We start with cycle, downtime and scrap data. We identify bottlenecks and determine which changes could make a measurable difference.

AI & production optimisation
How we can help

From data
to action.

Useful for our first conversation: a process description, sample production reports, key losses and target metrics.

  • Production process analysis

    Map the flow, key performance indicators and points where losses accumulate.

  • Data and AI opportunity assessment

    Review data availability, quality and context. Choose an approach that fits the problem, including when AI is not needed.

  • A pilot with clear criteria

    A focused scope, a baseline for comparison and success metrics agreed in advance.

  • Integration into everyday work

    A plan to connect with existing systems, involve operators and monitor results.

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How we can help

Feasibility assessment

We automate repetitive and demanding operations, connect machines into a shared system and provide real-time data for stable capacity and repeatable quality.

  • Robotics

    Tending CNC machines, presses and injection moulding machines

  • Automation & control

    PLC programming

  • Industry 4.0

    Machine connectivity using OPC UA, Modbus and MQTT

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How we can help

Technical diagnostics

We extend the working life of metalworking and production equipment with modern CNC controls and drives on sound mechanics, on-site service and planned maintenance.

  • Modernisation (retrofit)

    New CNC controls for CNC and conventional machines

  • On-site repair & service

    Fault diagnosis and repair

  • Preventive maintenance & agreements

    Scheduled preventive maintenance

  • Custom spare parts

    Manufacturing discontinued parts

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Before we begin

Practical
questions.

Do we need to know which solution we want?

No. Simply describe what is holding production back and what you want to improve. We start by understanding the process; the choice of technology comes next.

Can we start with a small project?

Yes. The initial scope can cover one operation, one machine or a specific production problem. We define success criteria before discussing expansion.

Do we need production data before starting with AI?

Data is useful, but the first step is to assess what you already collect. If reliable data is missing, we begin with a measurement and collection plan rather than going straight to an AI model.

Will we need to replace all our equipment?

Not necessarily. We assess your existing machines, integration options and the business case for upgrading rather than replacing them.

How are the timeline and budget determined?

Once we understand the scope, technical constraints, available data and implementation window. Without that assessment, a specific price or deadline would be a guess.

What should we prepare for the first conversation?

A short description of the process, the main challenge and the outcome you want. Reports, a diagram or equipment information help, but they are not a prerequisite.

A clear objective before a technical solution

The first step is
to understand the process.

Prepare an enquiry
The next step

Let’s start with your challenge

AI and automation · Sofia

+359 889 409 055office@vesmar.eu3 Boris Rumenov St., Sofia, Bulgaria

Modernization and retrofit · Sliven

+359 889 925 363office@vesmar.eu8 Yane Sandanski St., Sliven, Bulgaria

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    VESMAR / LET’S TALK

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    A short introductory conversation about your production challenge.

    Meet Vesmar

    AI, automation and reliable equipment.

    Sofia · Europe/Sofia

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