VESMAR / MACHINEX

Projects

Our work across three areas of manufacturing.

Trusted by

Some of our clients

AI optimisation

Process digitalisation and optimisation

Custom nonconformity management platform

All nonconformities in one place — with clear status, assigned owners and Excel reports.

Time savings calculation
66.7%less time
16.7hours per month

Calculated from the values above. Adjust them to your process.

Documents and reporting
Documents and reporting

Invoice and document automation

From incoming invoices to ERP-ready data — extraction, validation and routing for approval.

Expected benefits
  • Faster processing
  • Less manual data entry
Time savings calculation
62.5%less time
37.5hours per month

Calculated from the values above. Adjust them to your process.

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Logistics
Logistics

Logistics workflow automation

Transport requests, waybills and delivery confirmations in one traceable workflow.

Expected benefits
  • Clearer delivery status
  • Less administrative work
Time savings calculation
58.3%less time
21hours per month

Calculated from the values above. Adjust them to your process.

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01.01
Production report analysis

AI groups daily operational records and highlights recurring stoppages for the team to review.

Expected benefits
  • Less manual analysis
  • Clearer downtime patterns
Time savings calculation
66.7%less time
11hours per month

Calculated from the values above. Adjust them to your process.

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01.02
From paper records to ERP

OCR/AI extracts data from quality records. After validation and approval, the information is transferred to the ERP system.

Expected benefits
  • Less retyping
  • Fewer data-entry errors
Time savings calculation
60%less time
24hours per month

Calculated from the values above. Adjust them to your process.

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01.03
Warehouse route optimisation

An algorithm proposes shorter forklift and operator routes based on tasks, warehouse zones and safety constraints.

Expected benefits
  • Less unnecessary travel
  • Faster task completion
Time savings calculation
21.4%less time
30hours per month

Calculated from the values above. Adjust them to your process.

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01.04
Preventive maintenance scheduling

Machine operating hours and service intervals are turned into tasks and reminders for technicians.

Expected benefits
  • Fewer missed services
  • Clearer maintenance planning
Time savings calculation
66.7%less time
4hours per month

Calculated from the values above. Adjust them to your process.

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02.01
Workload forecasting

Order history and seasonality analysis supports shift, capacity and material planning.

Expected benefits
  • Better preparation for peaks
  • Fewer last-minute changes
Time savings calculation
58.3%less time
7hours per month

Calculated from the values above. Adjust them to your process.

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02.02
Changeover time forecasting

Analysis of previous product and tooling changes estimates changeover duration and highlights causes of delays.

Expected benefits
  • More realistic schedules
  • A basis for SMED improvements
Time savings calculation
60%less time
7.2hours per month

Calculated from the values above. Adjust them to your process.

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03.01
From customer enquiry to specification

AI extracts dimensions, parameters and requirements from a technical brief and prepares a structured draft for engineering review.

Expected benefits
  • Faster preparation
  • Easier requirements review
Time savings calculation
58.3%less time
17.5hours per month

Calculated from the values above. Adjust them to your process.

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03.02
Bill of materials preparation

Extracts items, materials and quantities from drawings and specifications into a draft BOM for a design engineer to verify.

Expected benefits
  • Less manual transcription
  • Better-organised material data
Time savings calculation
58.3%less time
21hours per month

Calculated from the values above. Adjust them to your process.

Discuss a similar solution
04.01
Internal SOP assistant

Operators find answers in approved SOP instructions through chat, with references to the source document and its version.

Expected benefits
  • Less searching through folders
  • Easier employee onboarding
Time savings calculation
71.4%less time
13.3hours per month

Calculated from the values above. Adjust them to your process.

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04.02
Access to safety instructions

Mobile access to approved EHS procedures and safety data sheets. In an emergency, staff follow the established response plan and contact the responsible person; the assistant does not generate emergency instructions.

Expected benefits
  • Faster access to procedures
  • A single source of instructions
Time savings calculation
66.7%less time
2.7hours per month

Calculated from the values above. Adjust them to your process.

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04.03
Lessons learned knowledge base

Search documented technical cases, solutions and lessons learned, with links to the original records.

Expected benefits
  • Less repeated investigation
  • Better knowledge transfer
Time savings calculation
71.4%less time
13.3hours per month

Calculated from the values above. Adjust them to your process.

Discuss a similar solution

Automation

Robotic machine tending

Robotic loading of a CNC machine

Robotic handling of workpieces at a CNC lathe. The pictured cell combines a robot with a gripper and a ROBOPRO DR800 station positioned next to the machining area.

Glass industry

Robot in a glass factory

Robotic handling of glass bottles. The pictured robot uses a gripper to pick up bottles from a positioning fixture.

HES AD

Flexible automated cutting system GAOS

Service area 03

Modernisation

Reliable equipment is the foundation of consistent production. Where a machine has further service potential, an overhaul or targeted modernisation can be the next step in its working life.

We approach each task according to the condition of the equipment and the needs of production — from restoring mechanical assemblies and upgrading controls to building specialised machines and fixtures.

Selected projects

Practical solutions for real production needs

Here is a selection of our projects in this category, covering equipment overhauls, modernisation and manufacture for a range of production tasks.

DUNARIT AD · Ruse

Lathe overhaul

HES AD

Deep-hole drilling machine overhaul

NORD AD · Devnya

Vertical turning lathe modernisation

HES AD

Cylinder washing machine

HES AD

Cylinder honing machine

HES AD

Welding fixture manufacture

Agropolychim AD · Devnya

Lathe overhaul

Centromet · Vratsa

Lathe overhaul

Palfinger

Milling machine modernisation

HES AD

Impregnation machine modernisation

Modernization and repair

More industrial projects

Lukoil

Lukoil

  • STANKO 2E450A jig boring machineReplacement of the control system with a programmable controller and a new electrical cabinet.
  • C11 universal latheComplete overhaul.
Aurubis

Aurubis

  • SK1540 vertical turning latheReplacement of the control system and a new electrical cabinet.
  • Band sawRepair.
  • Plate rolling machineRepair.
  • C13 universal latheComplete overhaul.
  • C10 lathePartial repair.
  • Guillotine shearRepair.
The next step

Request diagnostics

AI and automation · Sofia

+359 889 409 055office@vesmar.eu3 Boris Rumenov St., Sofia, Bulgaria

Modernization and retrofit · Sliven

+359 889 925 363office@vesmar.eu8 Yane Sandanski St., Sliven, Bulgaria

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    AI, automation and reliable equipment.

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